RLV12 V2.0 Breakout Board

Motivation

When I was using the first version of the Q-Bus RLV12 emulator it was very soon clear that the connectors for ISP, JTAG, Console and the SD-Card slot were at very sub-optimal, non-accessible places once the card was inserted into a Q-Bus backplane. Therefore the idea was to bring all these interfaces to a break-out board and connect the RLV12 controller and the break-out board with a ribbon cable. However this is not as trivial as it seems as the ISP interface that is used as SPI interface to access the SD-Card at a much higher rate. This makes delay and ringing an issue. Therefore the level shifters/buffers have been moved as well from the controller to the break-out board to have a controlled termination of the lines.

Currently the setup has been tested with a ribbon cable of approx. 50cm (20”). When a longer cable is required the SPI clock rate could be reduced and cable lengths of up to 1m are feasible.

Schematic

The break-out board was designed to not only match the needs of the RLV12 controller but of all controllers I have built so far. Therefore the cable has room for a ISP to programm the MCU, a JTAG interface to program the CPLD(s), the level shifters for the SD-Card interface. It has reseved lines for up to 4 UARTs and it can accomodate RS-232 level shifters in case you want to have standard RS-232 interfaces to control the Q-Bus controller

Break-Out Schematic

Note that the break-out board also receives power from the RLV12 emulator.

PCB Layout

The PCB is small enough so it can be installed attached to a BA23 filler panel. The following shows a mock-up of filler panel in ABS plastic. The PCB shown is a slightly modified version of that shown in the overview. I have added the activity LED. In my case it is mounted directly on the PCB but the idea of course is to drill a whole in the panel and place the LED there. Also I have removed the copper pour from the edges, where the mounting brackets with the screws are placed, to avoid any risk of short circuits in case they are made of metal like mine which are made of aluminium. And I have also corrected the labels of the pins. In my case I have not mounted the MAX232 level shifter and of course no wires are running from the DB-9 connector to the PCB. Note that for the RLV12 Emulator you only need USART0 in case you are using a USB to Serial-TTL cable or SLU0 when installing the MAX232.

First a picture from the rear. I did not yet mount the RS-232 levels shifter and also the wires from the pads on the pcb to the DB-9 connecters are missing.

Note:The 4x1 pin-header is provided to connect a USB-Serial-TTL cable. Make sure your cable has the pin-out as marked on the PCB before you connect it.

Break-Out Mounted Rear

And from the front you can see that now all interfaces are accessible, that is

  • ISP to program the MCU
  • JTAG to program the CPLDs
  • SD-Card slot, this is a push-push slot so you can easily remove the card
  • DB-9, one is used to access the control program of the RLV12 emulator the other is not required

Break-Out Mounted Front

Note: in the initial version of the RLV12 Emulator V2.0 there were not enough pins available on the MCU to support an additional activity LED. However when I removed the copy of the CSR register from the main CPLD I had one pin left. In order to activate the activity LED with this break-out board you have to add a small wire to the current PCB of the RLV12 Emulator V2.0. This is described in the building instructions.

BOM - Bill of Materials

The following table gives the BOM of the breakout board.

Name Value Package  Description
C1 100n C0805 Decouplilng Capacitor
C2 100n C0805 Decouplilng Capacitor
C3 47u SMC_C Decouplilng Capacitor
C4 47u SMC_C Decouplilng Capacitor
C5 47u SMC_C Decouplilng Capacitor
C6 1u C0805 RS-232 Level Shifter Pump
C7 1u C0805 RS-232 Level Shifter Pump
C8 1u C0805 RS-232 Level Shifter Pump
C9 1u C0805 RS-232 Level Shifter Pump
C10 47u SMC_C Decouplilng Capacitor
D1 RED FKIT-LED-1206 Activity LED
IC1 74HC4050D SO16 Hex High-Voltage Buffer
IC2 REG1117 SOT223 LDO Voltage Regulator
IC3 MAX232ECWE SO16L RS-232 Level Shifter
JMP1 A0R-JMP Jumper
JP1 USART0 1X04 Pin Header
JP2 USART1 1X04 Pin Header
JP5 USER 1X04 Pin Header
R1 2k2 M0805 Pull-Up Resistor
R2 2k2 M0805 Pull-Up Resistor
R3 0Ohm M0805 Solder Jumper
R4 0Ohm M0805 Solder Jumper
R5 0Ohm M0805 Solder Jumper
R6 0Ohm M0805 Solder Jumper
R7 120Ohm M0805 Serial Attenuation
R8 2k2 M0805 Pull-Up Resistor
R9 220Ohm M0805 LED Resistor
SV1 BREAKOUT ML34 IDC-34 Connector
SV2 SLU1 S04P RS-232 Header
SV3 SLU0 S04P RS-232 Header
SV4 EXTLED S02P External LED
U$1 SDMMC06132 YAMAICHI-FPS-009-2405-0 SD-Card Cage
X1 AVRISP ML6L IDC-6 Connector Angled
X2 AVRJTAG ML10L IDC-10 Connector Angled